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Manufacturing Software & Services

Equipment Monitoring Systems

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Management teams rely on their equipment monitoring systems to maintain the performance of manufacturing equipment with automated processes that coordinate repairs and maintenance before a break occurs

Why Choose Orases?

5.0 / 5.0

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Equipment monitoring software provides manufacturers with a cost-effective way to improve the reliability and performance uptime of active equipment, increase work completion rates and reduce inventory.

An advantage of equipment monitoring systems is their end-to-end data synchronization capabilities. The system integrates with popular enterprise applications, such as asset management software, ERP solutions, accounting programs, and more.

With several decades of experience in equipment monitoring systems, Orases provides consultation and implementation of equipment monitoring software.

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Established
2000
About us
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Client Retention Rate
96%
Reviews
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Clients
950+
Results
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Net Promoter Score
84
Awards
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USA Based
100%
Culture
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Custom Software We Develop

Engaging solutions that are proven to work.

Orases has developed a wide range of custom software solutions across a multitude of industries over the years. Here is what we offer our business clients, regardless of the size or industry they operate in:

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Advanced Web Applications

We will design and develop applications for your organization’s website. These applications are well-optimized for performance without sacrificing security.

Advanced Web Applications
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API Development

The APIs developed at Orases provide businesses with the ability to run testing automations to check app performance, are able to integrate with multiple apps & systems and can be adapted to new processes & software.

API Development
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Application Modernization

If your product is using legacy software and needs to be updated, Orases will perform a complete refactor of the code. This will allow it to be faster and more customizable when attempting to use or update the program.

Application Modernization
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Application Re-Engineering

Our custom software developers are committed to eliminating bugs and issues with all types of software solutions and applications. We will work to keep your organization’s software up and running without problems.

Application Re-Engineering
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Auditing Software

Businesses that acquire custom audit software are able to improve efficiencies by automating audit-related processes. All custom audit software we develop adheres to all industry compliance regulations.

Auditing Software
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Case Management Software

Organizations in fields that involve case work can benefit from case management software. Our case management software improves internal communication, information sharing between departments & report generation.

Case Management Software
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Cloud Applications

Our custom software development team develops cloud applications that use remote servers for processing logic, can be accessed through internet browsers and offers the same functionality of a native app with additional key advantages.

Cloud Applications
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CRM Software

With CRM software, businesses are not only able to improve customer relationships but can also increase productivity, improve lead generation and strengthen their security.

CRM Software
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E-commerce Applications

We will develop an e-commerce application for organizations looking to sell their products online. These applications will enable companies to accept payments and handle every portion of commerce online.

E-commerce Applications
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Enterprise Applications

Enterprise applications allow companies to conduct important business operations. We will assist your organization in the development of a custom enterprise application.

Enterprise Applications
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ERP Software

The custom ERP software solutions we develop have been proven to effectively consolidate data and streamline processes with advanced automations and integrations.

Custom ERP Software
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Grant Management Software

The grant management software solutions developed at Orases are designed to simplify the grant application process, provide advanced reporting capabilities and can integrate with existing CRM, BPM or ERP software systems.

Grant Management Software
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HIPAA Compliant Applications

Businesses and organizations which operate within HIPAA compliant industries are required to have secure applications which adhere to HIPAA compliance guidelines. We have years of experience developing secure and innovative HIPAA compliant applications.

HIPAA Compliant Applications
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Inventory Management Software

By integrating inventory management software with a custom warehouse management system, organizations are able to view precise inventory levels, improve order management efficiency, and increase the accuracy of sales forecasting.

Inventory Management Software
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Legacy Systems

Regardless of the system your organization works with, our team will develop legacy software for you to use. We have extensive experience with a range of technologies & will work to create your application using the legacy software.

Legacy Systems
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SaaS Applications

Software as a service (SaaS) allows companies to purchase your software on a subscription basis. Our team will develop a SaaS application to maximize your organization’s profitability.

SaaS Applications
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System Integration

We are able to integrate systems & applications that handle accounting, customer relationship management, content management, enterprise resource planning and reporting to provide businesses with seamless communications.

System Integration
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Warehouse Management Systems

Through the implementation of a custom warehouse management system, supply chain organizations are able to optimize workflows, streamline processes, and view real-time data across all locations and points of the supply chain lifecycle.

Warehouse Management Systems
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Web Portals

The development team here at Orases has years of experience building highly custom web portals which focus on improving process efficiencies and enterprise-wide collaboration through user-centric features, advanced automations, and seamless third-party software integration capabilities.

Web Portals
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Equipment Monitoring System Case Study

Get a glimpse of your future, by looking at our past.

Construction Financial Management Association

Orases collaborated with the Construction Financial Management Association (CFMA) to improve the user experience of their membership portal and integrate it with their existing systems. The new portal featured a simplified user interface, making it easier for members to navigate and access relevant resources. Orases integrated with the CFMA’s event management system, allowing members to register and pay for events seamlessly to increase engagement.

Learn more about how Orases improved the site user experience for Construction Financial Management Association.

View Case Study
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Notable Features & Functionalities Equipment Monitoring Systems Offer

What Orases equipment monitoring systems can provide for you.

The development of equipment management software has become increasingly popular for businesses across various industries. When integrated with ERPs, HMIs, and other manufacturing software, your management team gains a holistic view of the performance of your operation.

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Real-Time Equipment Monitoring

Gaining visibility into equipment performance can be done by monitoring metrics for a few key performance markers. Performance levels like speed, uptime, downtime, and planned versus unplanned stoppages should also be tracked. When resource consumption like power, water, and coolants change or deplete faster than anticipated, equipment monitoring systems give you the information you need to make decisions.

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Reports & Dashboards

By integrating performance information of your equipment monitoring software with reports and dashboards, you can give your team access to the data they need when they need it. Users get access to the information they need to make informed decisions. Real-time digital dashboards help project managers monitor equipment cycle time progressions, operation rate accelerations, temperatures, and resource expenses.

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Analytics & Process Simulation

Physics-based analysis and process simulation have become increasingly popular for maximizing productivity and equipment operating efficiency. Techniques such as AI-based analysis of equipment data can be employed to detect abnormalities in the system, while historical data can be used to ascertain the root causes of malfunctions or overheating. This allows adjustments to be made to ensure optimal conditions are maintained for fast and high-quality production.

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Forecasting & Optimization

Effective collaboration among equipment, space, and resources is crucial to ensuring that all operations are completed accurately and on time. Forecasting allows you to maximize your performance and productivity. With AI-powered analytics built within your custom equipment monitoring system, project managers can anticipate potential malfunctions in machinery and estimate the duration of their failure caused by corrosion, overheating, and inappropriate load alignment.

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Equipment Data Management

Having transparency over the performance of your equipment is what makes equipment data management such an important feature. Some equipment is warranted for certain cycles, and serial numbers and other identifying information organize this information. Digital forms that are submitted to equipment monitoring storage can be used for electronic endorsements, along with other machine-related documents.

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Equipment Use Management

Documenting the use and maintenance of equipment is essential to extending the use of machinery and equipment. Organizing schedules around maintenance and booking technicians and repairs is a best practice to reduce downtime and loss. An equipment monitoring system does this without using management resources and time. Logs are stored and accessed digitally with automated processes that ensure you’re at peak operations around the clock.

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Equipment Maintenance & Work Order Management Maintenance Management

A custom equipment monitoring system can manage regular or emergency work orders whenever repair/replacement is necessary for the device or its components.

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Tailored Solutions

Equipment monitoring systems are built to meet specific requirements, ensuring it addresses the unique needs and challenges of the user.

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Integration Capabilities

Integrate with other systems such as ERP, CRM, and accounting software to ensure that all data related to equipment monitoring is synchronized across the organization.

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Custom Software Development Costs

A frame of reference when planning for your organization’s custom software project.

Pricing for custom software development can vary greatly, depending on functionality/feature requests, technology stack requirements, and expected completion timeline.

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$50,000 – $200,000

Developing smaller general software solutions with some complex features.

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$500,000 – $1,500,000

Developing specialized software programs that can be designed for customer use.

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$2,000,000+

Developing massive software projects designed fully automate large business operations.

Warehouse Management Systems: The Key To Improving Operational Efficiency & Customer Experience

Our guide details how the use of advanced technologies, and warehouse management systems will continue to lead to operational efficiency.

Warehouse Management Systems: The Key To Improving Operational Efficiency & Customer Experience
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The Orases Process

How we work, from start to finish.

Our custom software development team has years of experience designing and developing unique & innovative custom software using a streamlined, repeatable process.

01

Idea

This involves documenting key business processes and eliciting needs and concerns from stakeholders. Additionally, risks associated with introducing new software are evaluated, and mitigation measures are planned. For commercial software products, this phase also includes conducting competition analysis, understanding the target audience’s needs, defining product differentiation, and addressing obstacles to market entry, such as regulatory barriers.

02

Define Goals

Defining goals involves composing a comprehensive list of requirements and expectations, ensuring alignment between stakeholders and the development team. By starting with a precise definition of the project’s specific requirements and scope, clarity and focus are ensured, laying a solid foundation for the development process to follow.

03

UX/UI Design

UX/UI design will determine the software’s appearance at the user level, defining app architecture, and integrating existing enterprise systems for cost-effectiveness and reliability. Additionally, UX research is conducted to outline user personas and scenarios, followed by the creation of wireframes and clickable prototypes to visualize user interactions.

04

Development

Our development team begins working on the essential components of the software. This involves continuous delivery of new software parts, with ongoing analysis of emerging needs and release planning. Mockups are delivered and reviewed to ensure alignment with requirements before developers proceed with developing, testing, and migrating approved software parts to staging and production environments for deployment.

05

Testing

Orases will conduct thorough verification of functionality and performance, including performance monitoring and utilizing analytics tools for ongoing evaluation. Feedback is gathered from project sponsors and users on the results of the release, and the outcomes are reviewed to approve the scope of the next release. Continuous improvement is prioritized through iterative testing and refinement based on insights gained from monitoring tools.

06

Deployment

Deployment involves pushing the finalized product to the live server and conducting user testing to ensure it meets stakeholder expectations. Additionally, software monitoring processes are established to track performance and address any issues that may arise post-deployment.

07

Training & Support

This step includes conducting project evaluations and performing knowledge transfer sessions to your in-house IT team or other vendors involved. Comprehensive training and documentation are offered to users, empowering them to utilize the software effectively. Finally, a final report is provided, and confirmation for project closure is requested to conclude the development cycle.

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Awards & Recognitions

Proof our equipment monitoring systems continue to excel.

Orases Firmstalk Award 2024
SelectedFirms Top Web Development Company 2023
TopDevelopers Top Web Developers 2023 Award
Clutch award
digital best
Find Best Web Dev May 2021 Award
View All Awards
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Industries We Build Custom Software For

Software built to address specific needs of organizations everywhere.

We tailor fit software to address the specific needs, pain points, and processes for the following industries.

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Automotive
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Cannabis
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FinTech
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Healthcare
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Hospitality
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Insurance
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Logistics
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Media & Entertainment
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Manufacturing
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Oil & Gas
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Professional Services
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Restaurant
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Retail
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Shopper Marketing
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Sports
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Transportation
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Travel
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Our Equipment Monitoring Systems Speak For Themselves

But so do our clients.

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Logan Gerber – Marketing Director at NFL Foundation

“Orases successfully built efficiencies into our prototype and delivered a high-quality platform.”

See The Project
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Matt Owings – President at Next Day Dumpsters

“They’re honorable, reputable, and easy to work with. They genuinely care about the outcome and want to do a good job.”

See The Project
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Donald J. Roy, Jr., CPA – Executive Vice President at American Kidney Fund

“Orases built a platform that’s boosted productivity by about 30%…”

See The Project
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Torey Carter-Conneen – Chief Operating Officer at American Immigration Lawyers Association

“Not only do they want to succeed, they strive to produce functionally and visually unique software.”

See The Project
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Frequently Asked Questions

Answers to the questions that’s been on everyone’s mind.

How Do Equipment Monitoring Systems Work?

These systems typically use sensors attached to equipment to collect data on various parameters like temperature, vibration, pressure, and operational speed. This data is then transmitted to a central system where it’s analyzed to monitor performance and predict potential failures.

Can Equipment Monitoring Systems Be Integrated With Existing Operational Systems?

Yes, most equipment monitoring systems are designed to integrate seamlessly with existing operational technologies, such as Enterprise Resource Planning (ERP) systems and Maintenance Management Systems (MMS), to enhance data utilization and decision-making.

How Do Equipment Monitoring Systems Improve Maintenance Strategies?

By providing real-time data and predictive analytics, these systems allow businesses to shift from reactive to proactive maintenance, scheduling service only when needed based on actual equipment condition rather than on a fixed schedule.

What Is The Role Of IoT In Equipment Monitoring?

IoT technology enhances equipment monitoring by allowing various devices to communicate and share data directly with each other and management systems, providing more comprehensive insights and enabling automated responses to certain conditions.

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Featured Insights

Take a deeper dive into the world of possibilities equipment monitoring systems offer.

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Equipment Monitoring Software: Features, Platforms, Benefits

Are you looking to improve your equipment management processes? Discover the advantages of equipment monitoring software.

Read More
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Measuring the ROI of Custom Software Development Services

Using custom software development is key for any business looking to get ahead when it comes to ROI and technology.

Read More
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Related Services & Solutions

We’ve got everything you need.

Application Services

Infrastructure Services

Consulting & Advisory

Integration/Modernization

Custom Web Application

Testing & QA

Mobile Applications

UI/UX Design

Our client relationships go beyond technology.

Orases Clutch Reviews Widget

Orases successfully built efficiencies into our prototype and delivered a high-quality platform.

See the project
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Logan Gerber

Marketing Director at NFL Foundation

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They’re so approachable and willing to go above and beyond.

See the project
ASID

Joseph Cephas

VP of Communications

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I don’t believe that we would have been successful without our collaboration with Orases.

See the project
SCI

John Dumas

CEO

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They plug in seamlessly to a team and can handle the full project end-to-end.

See the project
MLB

Ken Isaacson

VP of Project Management

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They’re honorable, reputable, and easy to work with. They genuinely care about the outcome and want to do a good job.

See the project
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Matt Owings

President

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84
Net Promoter Score
(17 is the industry average)
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100%
U.S.-Based
(We never outsource coding)
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5.0
Clutch Rating
(First in industry)
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4.8
Google Review
(in business since 2000)

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